Cost-effective double edger SM 26 series for household appliances

General descriptionSYM08 Double round edging machine is directed at round edge processing. Typical apply in household appliances and photovoltaic panel processing.The machine adopts modular design, which can be optionally equipped with safety angle device and so on that your request. The edging machine is equipped with a safety rope protection mechanism to ensure the operator and maintenance personnel in an all-round way. With compact structure, stable and reliable performance, high degree of automation and high production efficiency, the whole line is the best supporting equipment for glass edging production in photovoltaic and home appliance industries, and can be used with gluing, printing, tempering and other production lines.The whole line contains two grinding edgers and one automatic transfer table, and the production speed of the whole line is 1-15m / min (depending on the margin of edging).PLC control system is adopted in the whole line, and processing parameters are set through man-machine interface to complete processing at one time. It has stable and solid base structure, accurate and smooth fast opening and closing system. Product: Solar Glass/ Furniture glass/ Electrical glassTechnical ParametersSummary as below:Number of Spindles: 8 (optional: with Low E deletion device, Servo tracking Safety Corner Cutting)Max. glass dimension: Up to 3200mmMin. glass size: 150 x 150(1700), 250 x 250(2200), 300 x 300(3200)Glass thickness: 2~6 mmWorking Speed: 1-15 m/minsWidth adjustment Speed: 4 m/min (optional: 8 m/min)Tolerance of the diagonal(1000x1000): ±0.5 mmTolerance on the parallelism(mm): ±0.2 mmTotal power: 25 KWWeight: 5000-6500kg Grinding wheel arrangementWheel No.Wheel nameSpecificationQtyRemark1Diamond grinding wheelD200XD50X3.2-100 grit2Rough grinding2Diamond grinding wheelD200XD50X3.2-140 grit2Rough grinding3Diamond grinding wheelD200XD50X3.2-180 grit2Rough grinding4Diamond grinding wheelD200XD50X3.2-240 grit2Rough grinding5Safety angle diamond wheelD67*20*20-2R2Servo tracking Safety corner dubbing for optional. Product Detail:         ■Not only Adopt thick material beam to keep transfer glass smoothly, but also processed by our CNC processing center with 0.01mm precision to keep  processing precision        ■The base of the "W" structure use high-quality national standard square tubes, and the surface is processed by special CNC machining center to ensure the stability and accuracy of the machine.        ■Ball screw: Taiwan HINWIN / TBI / PMI■Linear guide: Taiwan HINWIN / TBI / SHAC■Support frame adopt “W” structure to keep the linear guide force balance to prolong life.■ Use straight line double linear guides and rollers to fix the glass position. The position install on desktop to avoid water, easy for debugging and replacement. ■ Fix position part adopt moduarable design, convenient for testing.■Using PLC+touch screen.■Adopt movable contorl table with centralized-control system. The operator can see the situation from the movable control table and the current machine. It means double monitor system.■motor carriage:Adopt modular-able design for the machnical transmission structure, it is very easy maintain and repair in future using.■Adopt 2800rpm motor and match with the mechanical transmission structure,rotating speed up to 4200rpm. especially the shaft can tolerant 12000rpm rotation speed. it can save the electric and high efficiency. ■Can install two different thickness size pencil diamond wheel at the same time, just need turn out another size motor during processing    ■The position of the water tank is designed on the top. It is convenient to change the grinding wheel. You only need to open the cover to change the grinding wheel, saving time.      ■Upper beam adopt lifting structure design Swallowtail pallets add T Type screw structure, and thick material support beam,torsional performance is more stable and durable.      ■Upper beam adopt lifting structure design Swallowtail pallets add T Type screw structure, and thick material support beam，torsional performance is more stable and durable.■The adjusting width adopt  frequency converter.                  ■ Servo motor for adjusting width Speed: 8M/min Speed: 4M/min■Standard：frequency moto+universal shaft for main                                                   ■Upgrade：double servo main transmission processing speed up to 15M/min Easy to replace the timing belt.     transmission processing speed up to 10M/min.■Transmission belt adopt italy brand  ■ Using one more safety device(mark from photo) just in case the operator replace the wheel in the middle between the stable and moveable side, he can catch the safety line to stop the width moving once the machine still running. More safety■Optional：Safety corner cutting system(X/Y/Z axis to cut C corner, C1-8mm.ENKONGPKENKONGS■Glass spacing within 8cm between 2 pcs glass. At the same processing speed, our product efficiency is more than 5 times that of other manufacturers.ENKONGS SERVICE- Machine and line installation and start-up.- Training from ENKONGS field technicians. Customer training directly at the customer’s site. - Overhaul, upgrade, repairs and maintenance.- Remote diagnostics and troubleshooting.- Software upgrade.

General description：1、SM24 adopted to auto-polish feeding senor, optimizing polish level2、Suitable for high polish demanded products, such as household appliances and furniture.3、Machine body and components especial stable design for low vibration processing and ensure tolerance of the diagonal within ±0.5mm in 1m^2.The edging production line is beginning on 1# edging machine, and the transfer table is automatically turned to the long side of the 2# grinding machine. The processing speed is 1-15m/min.PLC control system to set the processing parameters through the monitor interface to complete the processing at one time. The stable and solid base structure contribute to precise and fast width adjustment system. The main transmission adopted timing belt (Italian branded) and is equipped with variable frequency motor speed control. Under modular design concept, the double straight edge machine can be equipped with enhanced polishing and low e deletion devices. The polishing spindles can be selected pneumatic polishing or automatic feeding polish which improving the polishing quality and reduce the labor intensity of workers. Safety feature such as safety rope protection mechanism can be find in the machine to protect the operator and maintenance personnel. The whole line has compact structure, stable and reliable performance, high degree of automation, and high production efficiency. It is the great supporting machine for large-scale furniture and architectural decoration glass processing. It can be paired with production lines such as lamination, printing and tempering. Technical Data：Number of Spindles: 24 Max. glass dimension: Up to 4200(option: Jumbo Glass Size can be customize)Min. glass size: 300x300 (option: 250x250)Glass thickness: 3~25 mmWorking Speed: 1-15m/minWidth adjustment Speed: 4m/min (optional:8m/min)Max. edge grinding: 3mmTolerance of the diagonal(1000x1000): ±0.5mmTolerance on the parallelism(mm): ±0.2mmArris width:1-5mmTotal power: about 65KW Operation Condition：Power supply: AC220V, 380V, 415V ±10% 3φ 50Hz/60Hz±2%Environment: Temperature: 1~40℃★ Products order can be made according to customer’s request. Our company reserves the right to renew and revise as well as cease the technology depending on design requirements.ItemManufactureOriginLow-Voltage apparatusSchneiderFrancebuttonTakahashiCHINAInverterDeltaTaiwan, ChinatransformerErbianChinaEncoderKoyoJapanPLCDelta / Wing HongTaiwan, Chinatouch screenKunluntongtaiChinaServo systemDelta / Wing HongTaiwan, ChinaElectrical PartsWheel ConfigurationPosition No.1 (flat edge)D175×D12Diamond wheelPosition No.2 (flat edge)D175×D12Diamond wheelPosition No.3 (flat edge)D175×D12Resin wheelPosition No.4 (upper arris)D150 ×D12Resin wheelPosition No.5 (upper arris)D150 ×D70x30Tipping wheelPosition No.6 (down arris)D150 ×D12Resin wheelPosition No.7(down arris)D150 ×D70x30Tipping wheelPosition No.8 (flat edge)D150 ×D70x30Tipping wheelPosition No.9 (flat edge)D150 x D70X30Tipping wheelPosition No.10 (flat edge)D150 x D70X30Tipping wheelPosition No.11 (flat edge) optional D150 x D70X30Tipping wheelPosition No.12 (flat edge) optional D150 x D70X30Low E Deletion  Motor Configuration (Single Unit)Main drive motorServo motor1.5kwDELTAWidth adjustment motorServo motor1.5KWArrise adjustment motorMotor0.09KWZHOUYIPress and lift the motorMotor0.37KWGrinding motorThree phase asynchronous motor1#-3# 3.0 KWZHOUYIGrinding motorProfessional grinding motor4#-11# 2.2 KWENKONGS special motorGrinding motor12# 1.5 KWFan motorThree phase asynchronous motor1.1kwJIUZHOUMachine Detail:- Control 1. The double edger using PLC +Touchscreen with centralized-control system. The operator can monitor the current of each motor by control center. Please check the red circle with current meter. You can check the situation of motor by both of them, double-monitor system.- Inhouse Machining Center: -The machine beam in 20mm steel, thick base to keep glass transfer smoothly, reliable use。 CNC machining.Transmission beam with 5CM solid steel, and with stress relief heat treatment. Multi point fixed, to keep transfer smoothly and will never change.- Structure of machine (The Base) - W shape support bracket: The bracket of movable site system uses “W” frame design to increase the accuracy and stability, also it can extend the lifetime of the linear rack significantly, reducing the intervals of downtime.- Main Transmission System- The main gear box shaft sleeve adopts through sleeve structure, using high precision roller bearings, stable and reliable operation, long service life, reduce maintenance cost. Servo motor transmission is also available for option. Servo driven In-feed upgraded pack:Mechanical (belt) transmission with Servo driven In-feed arrangement: Fully automatic wheel adjustment. Precise calculation between wheel and material. Avoiding uneven grinding caused by human error. Stepping into the next automation level.- Auto floating polishing (upgrade option)The Auto floating polishing allowed user without any adjustment of the polishing wheel. Continuous pneumatic circulation with auto locking device allowed the resin wheel/CE-3 "touching" the glass edging surface lightly. Glass passing with less contact as possible. Nevertheless, the clean and smoothness resulted from the NO 1-3 with mechanical belt transmission, that have reduced the workload of polishing wheel dramatically. Finally, resulting in less wastage of the wheel.ENKONGS SERVICE- Machine and line installation and start-up.- Training from ENKONGS field technicians. Customer training directly at the customer’s site. - Overhaul, upgrade, repairs and maintenance.- Remote diagnostics and troubleshooting.- Software upgrade.

General description1,It is able to grind and polish the miter angle on glass, with bottom edge polishing and rear seaming all at the same time.2,Glass thicknesses is adjusted by a inverter and showed on a digital display.3,Input and output conveyor adopt timing belt which can improve the transmission precision.4,The processed glass surface is very bright and smooth, approaching the original glass surface.5,The mitering angle is from 0 to 60 degree.6,Rough grinding, find grinding and polishing of the pencil edge can be finish at one time.Advantages:1.beams and motor carriages is used by enhance high-quality castings, strong and stable body.2.Base, uprights used by high-quality castings, strong and stable body.3.Senior special energy-saving motors Canoon brand, advanced turbine gearbox; 4.Schneider brand electric appliance.5.2.2KW big range speed governor, JIALI worm gear box, transmission more durable.6.Chain transfer, strong square tube frame can load heavy duty glass to process.7.The diamond wheel and resin wheel adopts with Chinese brand; the bottom and arris polishing wheel with import 10S40,the polishing effect is similar to mirror surface;8.This machine can accord customer's requirement to design.ModelZM9J80×80mm1.26-6m/min3-25mm20.3kw3800kg7800 ×1400 ×2500mmTechnical Specifications (ZM9J)Spindles9pcsProcessing glass thickness3-25mmMiter angle0°~60°Min.size of glass80mm*80mmProcessing speed1.20~6.0 m/minsInstalled power 20.3 KWDimension7800×1400×2500mmWeight3800kgWheels disposalQuick DetailsCondition: NewMachine Type: Glass Flat Edging&Variable Miter MachineProduction Capacity: 20 sets/monthPlace of Origin: Guangdong, China (Mainland)Brand Name: ENKONG&ENKONGSModel Number: ZM9JVoltage: 220V/380/415V;60HZ/50HZ.( can be custom made)Power(W): 20.3Kw/setDimension(L*W*H): 7800×1400×2500mmWeight: 3800kgCertification: CEWarranty: 14monthsAfter-sales Service Provided: Engineers available to service machinery overseasGrinding motor supplier: CANLOON/Shanghai ABBGlass processing speed: 1.2~6.0m/minThickness of process glass: Standard: 3~25mmNumber of motors: 9pcs

When this question is asked, you may think about cost, safety and performance of glass edge polisher. A manufacturer is expected to make sure the source of raw material, reduce the cost for raw material and adopt advanced technology, so as to improve the performance-cost ratio. Now most of the manufacturers would test their raw materials before processing. They may even invite third parties to test the materials and issue test reports. Stable partnerships with raw material suppliers are of great significance to the glass edge polisher manufacturers. This means that their raw materials would be guaranteed by price, quantity and quality. As a productive enterprise, Guangdong Enkong Machinery Co.,Ltd. made big progress in sales volume over the years. Enkong focuses on providing a variety of glass machine for customers. The product offers warm and comfortable lighting with high CRI (color rendering index). It delivers bright and crisp color to the ambient environment. The quality of our products can be assured by our strict QC. The application prospects of this product become more and more extensive. The processing speed of our machines is adjustable.We work to maintain the highest standards of ethical behavior in all of our dealings with our customers, our suppliers, and each other.